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Tooling Balls

by Tony Losey last modified 2009-09-09 11:20

Tungsten Carbide Balls

Applications

Tungsten carbide balls are used where extreme hardness and wear resistance is required; in such applications as bearings, ball screws, valves and flowmeters. They are also used for coining and as pivots, detents and tips for gages and tracers. Decimal-inch sized tungsten carbide balls are widely used for ballizing (below) or measuring hole sizes (see Inspection Products data sheet). They are also used for inspection tools, comparative checking and gaging.

Features

Tungsten carbide itself is practically inert; any attack is usually on the binder. Since other materials are less expensive, the selection of tungsten carbide solely for corrosion resistance is usually not justified. In severely corrosive conditions, carbides with more resistant binder formulation can be supplied.

Ballizing
Low-cost, high-speed hole sizing and Finishing

Ballizing is a fast low-cost process for sizing and finishing tubing and holes in metal. Pressing a slightly oversized tungsten carbide ball through the unfinished hole brings the hole up to desired size in seconds. The resulting surface finish is excellent and both size and finish results are very consistent.

Material Analysis
Tungsten Carbide 93.5-94.5%
Cobalt 5.5-6.5%

Physical Properties
Specific Gravity 15.00 nominal
Density Approx. .054 lbs/inch3

Mechanical Properties
Ultimate Tensile Strength 220 Kpsi nominal
Ultimate Compressive Strength 750-790 Kpsi
Transverse Rupture Strength 320-365 Kpsi
Hardness Rockwell A 89-92
Modules of Elasticity 92,000-93,000 Kpsi
Poisson's Ratio 0.26
Maximum Useful Temp 800° F
Magnetic Properties Slightly Magnetic

Stock Availability
Ball Grade Available
Stock Sizes
Roundness
Diameter
Tolerance Ball
Basic
Diameter
Tolerance
Surface Finish
25 1/64" - 1" .000025" ±.0001" *1.5
25 .050" - .6250" .000025" ±.0001" *1.5

Master Balls Available Upon Request
Master 1/16" - 1" .000010" ±.000010" *1.0
Master 1 - 25mm .2 microns ±.3 microns *1.0
* Indicates Micro Inch

Fractional Sizes
+.0001 -.0001
Part No. Size
TB-06250 1/16
TB-09375 3/32
TB-12500 1/8
TB-15625 5/32
TB-18750 3/16
TB-21875 7/32
TB-25000 1/4
TB-28125 9/32
TB-31250 5/16
TB-34375 11/32
TB-37500 3/8
TB-40625 13/32
TB-43750 7/16
TB-46875 15/32
TB-50000 1/2
TB-56250 9/16
TB-62500 5/8
TB-75000 3/4
TB-87500 7/8
TB-10000 1

Decimal Sizes
+.0001 -.0000
Part No. Size Part No. Size
TB-0610 .0610 TB-2818 .2818
TB-0615 .0615 TB-2823 .2823
TB-0620 .0620 TB-2828 .2828
TB-0630 .0630 TB-3110 .3110
TB-0635 .0635 TB-3115 .3115
TB-0640 .0640 TB-3120 .3120
TB-0922 .0922 TB-3130 .3130
TB-0927 .0927 TB-3135 .3135
TB-0932 .0932 TB-3140 .3140
TB-0943 .0943 TB-3422 .3422
TB-0948 .0948 TB-3427 .3427
TB-0953 .0953 TB-3432 .3432
TB-1235 .1235 TB-3443 .3443
TB-1240 .1240 TB-3448 .3448
TB-1245 .1245 TB-3453 .3453
TB-1255 .1255 TB-3735 .3735
TB-1260 .1260 TB-3740 .3740
TB-1265 .1265 TB-3745 .3745
TB-1547 .1547 TB-3755 .3755
TB-1552 .1552 TB-3760 .3760
TB-1557 .1557 TB-3765 .3765
TB-1568 .1568 TB-4047 .4047
TB-1573 .1573 TB-4052 .4052
TB-1578 .1578 TB-4057 .4057
TB-1860 .1860 TB-4068 .4068
TB-1865 .1865 TB-4073 .4073
TB-1870 .1870 TB-4078 .4078
TB-1875 .1875 TB-4360 .4360
TB-1880 .1880 TB-4365 .4365
TB-1885 .1885 TB-4370 .4370
TB-1890 .1890 TB-4380 .4380
TB-2172 .2172 TB-4385 .4385
TB-2177 .2177 TB-4390 .4390
TB-2182 .2182 TB-4672 .4672
TB-2193 .2193 TB-4677 .4677
TB-2198 .2198 TB-4682 .4682
TB-2203 .2203 TB-4693 .4693
TB-2485 .2485 TB-4698 .4698
TB-2490 .2490 TB-4703 .4703
TB-2495 .2495 TB-4885 .4885
TB-2505 .2505 TB-4990 .4990
TB-2510 .2510 TB-4995 .4995
TB-2515 .2515 TB-5005 .5005
TB-2797 .2797 TB-5010 .5010
TB-2802 .2802 TB-5015 .5015
TB-2807 .2807